Stop Hammering and Forces of Point Contact to Rolling Bearings

    Hammering a rolling bearing during mounting, especially with point contact, causes damage due to the delicate internal design and extremely high contact stresses involved. Let’s break it down technically and visually:

    Why It Damages the Bearing

    • 1. Point Load OverstressRolling bearings are designed to handle distributed loads through rolling elements (balls or rollers), not sharp impulse forces.
    • A hammer hit introduces a highly concentrated force at one location (point contact), far exceeding material yield limits in that tiny area.
    Result: Micro-cracks, indentations (brinelling), and even raceway deformations.2. False Brinelling and True Brinelling
    • If the hit is on a static bearing, it may leave permanent dimples where balls press into the race.
    • This destroys the smoothness of the raceway → vibration, noise, and premature failure.
    3. Internal Misalignment
    • Hammering on one ring (usually the outer) causes impact force to travel through the rolling elements to the opposite ring.
    • This misaligns the inner ring vs. outer ring and may cause fractures in cages or rollers.
    4. Surface Hardness Breakdown
    • Bearing raceways and balls are precision-ground and heat-treated (often >60 HRC). These surfaces are brittle on purpose.
    • A hammer hit introduces plastic deformation → destroys heat-treated layer → early spalling.
    5. Cage Deformation or Fracture
    • Cages are thin and designed only to guide balls or rollers—not absorb axial impact.
    • Hammering can break or deform cages → misrouting of rolling elements → catastrophic failure.

    Best Practice Instead

    • Use a bearing heater (induction or hot plate) to expand the inner ring thermally, then slide it onto the shaft.
    • Or use a bearing mounting tool set that applies force evenly to the ring being mounted (inner ring for shaft, outer ring for housing).

    Image (Crying Bearing)

    The artwork perfectly shows:
    • Left: Happy bearing waiting to be properly installed.
    • Right: Damaged and sad after being hammered — symbolizing internal pain no one sees until failure.

    Summary

    Never hammer bearings into place. Even one improper blow may cut the bearing life to a fraction — from 50,000 hours to 500 hours — and result in unexpected breakdowns in critical machinery.

    Rotating Equipment Issues